Modular Electrification Solution
Hevtec e-Kit
Our pre-configured and modular electrification kit adapts according to your requirements and simplifies NRMM electrification.
Kit enables your machinery to upgrade directly to the next generation.
Electrification Made Easy
Modular
Adapted for your machine
Field-Proven
20+ Different applications
70+ Electrification projects
Scalable
Expands according to your needs
Electrification Solution Designed to Fit
Most electrification kit solutions found on the market lack true modularity. This means they are nearly always a compromise for the customer and rarely match their needs exactly.
Make no mistake, there is no such thing as a “one size fits all” electrification solution. However, our customizable Kit That Fits will provide you with the perfect fit for your specific requirement.
How our e-Kit works
- Ready made up to 50% – field-proven solutions built on real experience and data do the hard work for you
- Get the right components – a wide selection of precisely validated parts that accelerate your development process
- Save with proven Hevtec Software – 80% of SW is ready-to-integrate
- Ensure reliable performance – power up with a stable and optimized energy flow
- Flexible integration – modular design allows components to fit heavy machines of any size
Easy, fast and reliable electrification solution for heavy machinery
The core value of the e-Kit lies in its modular and scalable design and preconfigured powertrain solutions. Backed by field experience, we help you move forward with confidence on your electrification journey.
Electric Motor
Inverter
AC-Charger
DC/DC Converter
Battery
Thermal Management
- Modular system allows components to fit heavy machines of any size
- Ready for MCS and CCS charging integration (PURO and KOSKI)
- User-friendly interface
e-Kit: Scales Through Architecture
Motors and inverters/converters, 20-400kW, 500-850Vdc
Batteries, 30-1000kWh, 500-850Vdc
Cooling system optimized to the system
Controllers, I/O and displays optimized to the system
e-Kit Supports MCS and CCS charging
Avoid delays, cut costs, and eliminate uncertainty
Our gained experience in electrification has taught us what really works and what doesn’t. We don’t need to guess, we have real-world cases proof.
With expert-driven analysis in the very beginning, you’ll benefit from a realistic project schedule and reduce the risks and costly delays. You can move forward with confidence knowing that we’re fully dedicated to every phase of the co-electrification project.
We only work with renown, world-class suppliers. This helps mitigate risks related to geopolitical uncertainty, trade restrictions, and fluctuating component availability by relying on trusted, established supply chains.
Hevtec’s Software enables agile OEM development. Software development is one of the most demanding and time-consuming parts of electric powertrain engineering. Having most of it proven in the field and ready to be integrated in your machine speeds up the project lead time remarkably.
Real cases, scalable solutions
The Electrification Kit – Dos and Don’ts
Prelude – The Illusion of a Universal Fit
An electrification kit is generally a system made from a list of pre-selected components that cover as wide of an operation area as possible, so that it would fit many different size machines and use-cases. This inherently means that the kit doesn’t fit any machine perfectly. Also, the electrification kits are typically packaged in fixed size containers with the justification that “it is easy to install”. The reality is that machines differ from type and brand to another. A solution that fits one rarely fits the other; the usable space is typically distributed all around the machine, which means installing large pre-configured containers in a machine could prove difficult. The aesthetics of a container solution hardly pleases the eye either.
Why selecting the right components matters
In electric and hybrid powertrains, poor component choices can lead to compromised performance.
The electric motors might be similarly over- or undersized, making the powertrain inefficient. For example, matching the electric motor nominal operation point incorrectly could decrease the powertrain efficiency over 10%, while selecting the exactly correct winding for speed and torque leads to efficiencies up to 96%.
The energy storage needs to be chosen according to the customer application and ambient where the machine is used. If the energy storage is a lithium-ion battery, the battery chemistry must be selected according to the use-case – there is no “one size fits all” solution and the available space for the energy storage is hardly ever identical between two applications.
Customized Solutions Deliver Quality Results
One thing we keep in mind when designing an electrification kit for our customer is also be made keeping in mind the customers’ needs throughout their full product catalogue in order to minimize the amount of component vendors. When it comes to battery solutions, selecting the correct cell chemistry and thermal management strategy is key.
As an example, we have seen kits where the inverter and motor have been selected to handle over 250 kW constant power, but the same setup is also used for machines that require only 80 kW constant power, which compromises the electric powertrain efficiency.
It’s imperative to realize that one solution does not fit all when it comes to lithium-ion battery systems. The machine ambience, machine duty cycle and charging strategy should guide the selection. When an electric powertrain kit provider carries only one battery solution and chemistry in their catalogue, the customer is in danger to be forced making a compromise is system specification. In worst case, selecting the wrong battery system and or chemistry will limit the machine operation.
Experience has proven that the quality of battery solutions varies greatly even though on paper the systems would seem nearly identical. In battery electric and hybrid powertrains, the battery system is commonly the most expensive component and selecting the wrong one could prove to be very costly. Here are the key checks we recommend →
Don’t let component choices compromise performance.
Validate the fit early. Share your duty cycle, ambient conditions, and charging targets — we’ll sanity-check key components and outline a scalable architecture before you commit.